Liberty Machinery Company
111 Schelter Rd
Lincolnshire
IL
60069-3603
Tel: 847-276-2761
Fax: 847-276-2762
sales@libertymachinery.com
www.libertymachinery.com
Hanst & Kilb Formaxx C68, 4-Axis CNC,X-59",Y-23.6",Z-27.6",Peak Pwr 900amp, 2001
[19753]
Serial No. 068 0103 New - 2001
Hanst & Kilb "Formaxx C-68" with Development II CNC 4-Axis Control Unit
includes the following:
- Stationary Table 66.9" x 31.6"
- Working Head Travels, X-59", Y-23.6", Z-27.6"
- Generator 120 Amp, 2 Channels
- Power Unit, (3) Pieces with 160 Amp Each
- Peak Power 900 Amp
- Operation with CNC Control, Touch Screen TFT Monitor
- Tavel Door Moveable Down
- Transor Filter System with Automatic Backflushing
MACHINE SPECIFICATIONS:
Working Head
Electrode Weight - Maximum 1,543 Lbs. (700 kg)
Travel - X 59" (1500 mm)
- Y 23.6" (600 m)
- Z 27.6" (700 mm)
Distance Head to Table 48.0" (1220 mm)
Table
Table Surface 66.9"L x 31.6"B (1700 x 800 mm)
Work Piece Weight - Maximum 22,050 Lbs. (10,000 kg)
Work Tank
Width 96.4" (2450 mm)
Depth 39.4" (1000 mm)
Height 31.4" (800 mm)
Machine Dimensions 133.8"W x 161.4"D x 159.4"H
(3400 x 4100 x 4050 mm)
Machine Weight 6,764 Lbs. (2800 kg)
FORMAXX GENERATOR SERIES:
Dynamic, high-performance generator with power-MOSFET transistors
Storage capacity for standard and customer generator settings
999 technologies with 99 columns each
Special Working Material Combinations For special working material
combinations, generator settings
may be calculated and entered in
the memory.
Process Optimisation Real-time acquisition with
autonomous OPTIMISATION of
eroding performance and surface
quaility.
Automatic adjustment of
parameters to the worked surface
(SPE)
Ignition Voltages 100, 150, 200, 250 Volts
Maximum Current 2 x 30 A Extendable to 1000 A
Generator (2 Channels) 60 A/120 A
Connected Rating 6 kVA, 12 kVA
Power Unit (3) Pieces Each 160 Amp Each
Total Connected Output of the Eroding Unit
Machine with CNC Control Unit, Generator and Filter Unit
Drives
High-power, low-inertia DC motors drive the axis slides and working head via
ball-screw spindles and pre-clamped spindle nuts. Precise bearing governors
allow rapid and sensitive stabilisation of eroding gaps ranging from large to
very small.
In combination with the rigid structure, this drive system is the foundation
for outstanding eroding results in the roughing-down and fine-finishing area
(erosion polishing).
Measuring
Direct-measuring linear measuring bars prevent pitch and transmission errors,
thus ensuring high positional accuracy. Resolution from 0.001 mm to 0.0001mm
(OPTION).
Working Space
The requirement for good accessibility and automation is fulfilled to a
considerable degree by the elevating holder, which can be positioned to allow
for the height of the workpiece. Completely free access to the workpiece is
available from all sides. This constructional design facilitates automated
loading, unloading, and automatic lifting front door.
Monitoring
Trouble-free operation is dependent upon a range of monitoring devices.
- A height detector monitors maintenance of the set height
- Temperature monitors protect the machine from possible overheating of the
dielectric
- A safety cut-out in the Z-Axis disconnects the working voltage before the
electrode rises above the set dielectric level, dependably ensuring that
the dielectric does not ignite
Rinsing Device
Thorough rinsing is important for trouble-free operation. The working head is
fitted with several connection points. Suction or pressure-rinsing can be
selected. Automatic intermittent rinsing operates on all the connections.
Dielectric Plant
A variety of dielectric assemblies may be linked to the machine, depending on
the work tasks and plant sizes. The size depends on the generator output.
TRANSOR FILTER SYSTEM MODEL 24490/2-5000S WITH AUTOMATIC BACKFLUSING AND A
20 KW REFRIGERATION UNIT:
Serial No. 002329
SPECIFICATIONS:
Filter Level (1) Micron Absolute
Filter Media Paper Wafer (Non-Consumable)
Filter Area (4) Filter Vessels with a total
of 282 Square Feet
Clean Oil Flow Rate 58 GPM (+/-10%)
Total Average Amperage Capacity 450 AMPS
Shop Air Pressure Required (Moisture Free) 40 PSI Air must be clean & dry
Electrics 440 Volt/60 Cycle/3 Phase
Approximate Dimensions 158"L x 79"W x 56"H
EQUIPPED WITH:
Frigadon 20 KW Refrigeration System Model FWC 170-TR, New - 2001
System Dielectric Requirements 670 Gallons
Clean Oil Storage Capacity 170 Gallons
Total Oil Capacity 1320 Gallons
Total Worktank Drain Capacity 650 Gallons
Dielectric Viscosity Requirement 27-37 SUS @ 72 Deg. F
Automated Functions
Planetary erosion is possible as:
- 2-dimensionsal widening at a right angle to the direction of the bore (on
one side or circumferentially)
- 3-dimensional widening with:
- Stepped positioning along the bore
- Taper programs
- Hemisphere programs
- Boring with overlaid planetary motion
All generator settings are programmed as index codes
The Functions:
- Rinsing turn on/turn off
- Rotate electrode through an angle (CNC parts)
- Rotate electrode
- Exchange electrode
are pre-installed and programmable on the screen.
Operational Aids
Parallel programming while the machine is running saves setting-up time.
"Editing functions" such as program enter, program amend, add instructions,
and read/print NC program make programming the machine extremely simple.
Multimedia application with speech input, help texts and video sequences on
the TFT monitor simplify operation of the plant in all menu areas.
DEVELOPMENT II CNC CONTROL UNIT:
The 4-axis CNC Control Unit is designed for the specific requirements of
erosion users, and is capable of handling all exisiting bore erosion tasks.
Thus the control unit makes possible a self-operating sequence of whatever
processing steps are desired to produce a complex workpiece.
Operational and programming data is entered via a 14" VGA-TFT touch monitor
with changeable operating elements and help-text functions. Output is
displayed on a second 14" VGA-TFT monitor. Parallel programming is possible
during eroding. All information and data required for eroding is stored in
the memory and can be retrieved on screen and allocated to each programming
step.
Programing is performed in DIN with G-function for axis selection, M and S
functions for machine commands, T functions for tool exchangers, and H
functions for technology retrievals.
Pre-set cycles for planetary selections are integrated in the control unit.
These include circle, taper, ball, star, corner and surface, and are rotatable
in space by 90 degrees in all three axes. A co-ordinate transformation
facility allowing any desired spatial rotation in steps of 0.1 degrees over a
range of 360 degrees is available as an option.
The control unit allows "bore erosion" in all four axes individually or
linearly, two or three dimensionally, boring with superimposed planetary
automated sparking, and reverse travel limitation in all axes.
Automatic removal is programmable. Removal advance may be set to operate
logarithmically, or linearly in the planetary to the centre, or over a range
of 45 degrees.
CNC System
The control unit architecture incorporates real-time cycles of 1mS for the
input, processing and output or eroding processes and path positions. By
Systematic adherance to development stages, this is designed entirely in the
32-bit format.
Operational Modes
The following menu functions are available as operational modes:
- Set-up menu with: travel function, positioning function, reference-point
travel, teach-in programming, tool exchanger, rotation and C-Axis menu.
- Program menu with: program listing, re-setting, loading, storing and copying
of programs.
- Automatic menu with: program retrieval, technology retrieval, single-step
and sequenced step processing, erosion monitor and erosion analysis function.
- Technology menu with: loading and storage function, editing and copying
function, and search function with freely selectable criteria.
- Service menu with: machine parameter editing, self-diagnosis and software
optimisation functions.
Travel Measurement System
Resolution in the X, Y and Z Axes is 0.001 mm, or optionally 0.0001 mm. The
C-Axis has a mechanical resolution of 1.2 million points over 360 degrees and
an indicated resolution of 0.001 degrees.
DEVELOPMENT II ENGINEERING DATA-CONTROL UNIT SUMMARY:
Control System: 4-Axis continuous-path control unit with computers having
clock speeds of 266 MHz and over.
Sub-systems: Double-monitor unit fitted with 2 VGA TFT flat screen monitors
for display and operation.
CAD/CAM: Free interfaces available for connection to all external CAD/CAM
stations, measuring machines, robots, etc.
Screen Interface: Menu-driven with soft keys and pre-set keys on touch-
sensitive monitor.
Operating Modes: Set-Up Menu, Automatic Menu, Program Menu, Diagnostic
Technology Menu, Service Menu for fault analysis and remedy by telephone.
Stored Eroding Cycles: Sphere, Taper, Star, Continuous 3-D pre-set cycle,
spatially rotatable via all (3) axes, Coordinates spatially transformable at
will (optional facility), Automatic Finishing.
Generator Functions: Automatic retrieval via NC program.
Machine Functions: Automatic retrieval via NC program.
Resolution of Position Sensor: 0.001mm, optionally 0.0001 mm
*Preliminary Specifications Subject to Verification.
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