R P Machine Enterprises Inc
820 Cochran St
Statesville
NC
28677-3731
Tel: 704-872-8888
Fax: 704-872-5777
sales@rpmachine.com www.rpmachine.com
G&E, No. 96H, Fanuc 31i, G&E Model 96H Remanufactured CNC Gear Gasher, 100'' Dia, 42'' Face
[2468]
The G&E Gasher / Hobber 96-H is remanufactured to be a rigid single column machine that can be equip
ed with internal or external gashing heads. This machine is designed to finish or rough cut internal
external spur and helical gears using single index milling method with carbide tip milling cutters.
Work Ranges External Gears:
Max. gear diameter 2500 mm
Min. gear diameter 250 mm
Max. face width 815 mm
Max. swivel /-
Max. shift or tangential slide 0
Max. recommended tooth form (Based on selected cutting head)
Work Ranges Internal Gears:
Max. internal gear diameter 2500 mm
Min. gear inside diameter 1000 mm
Machine Specifications:
Diameter of work table 2000 mm
Bore diameter of work table 660 mm
Max. load on table 36 metric tons
Pitch diameter of index gear 1800 mm
Index range, number of teeth Infinitely Variable
Power requirements 480V, 3Ph, 60 Hz
and/or 380V, 3Ph, 50H, 250 AMPS
Pneumatic requirements 80 CFM at 90 PSI
Machine height 5.3 meters
Weight of machine, Approx 35 metric tons
Floor space required 9.1 m by 5.4 m approx.
G&E CNC 96-H Gasher with standard equipment package
* Single stanchion machine assembly includes either 4.1 external or 5.2 internal cutting head
* Fanuc 31i pendant control with gear cutting software
* Oil recirculation system with filtration for cutting head
* Hydraulic Table Braking System
* Oil Chilling System
* Gashing Arbor
* Chip Conveyor.
* Set of Leveling Blocks
* Machine Painted to Customer's Specifications (2 Colors).
* Standard safety guarding and warning labels.
* Standard installation assistance and operator training.
* 2 Set of Operator and Maintenance Manuals.
Control Features:
* C-Axis work table rotation
* X-Axis radial infeed
* Z-Axis axial feed
* A-Axis cutter rotation
* Custom Macro screens for easy conversational programming
* One to three cuts can be selected
* Crowning amounts are input by the desired amount on the flank of the gear
* Single index Milling
* Control of separate entering and exiting feed rates to optimize cycle times and cutting loads
* Selection of tailstock functions via m code
* Programmable taper
* Sizing cycle feature used to make corrections to the size of a part without running through a comp
ete multi cut cycle
* Part programs can be stored in nonvolatile memory with up to 15 characters
* RS-232, S Ram, and Ethernet communication ports. (S Ram card included)
(4.1) G&E Standard External Gashing Head: $284,000
The cutter is driven by a Fanuc 40 KW spindle motor directly coupled to a double enveloping worm and
worm gear cone drive, cased in a re circulating oil bath. The oil bath recirculation system is a fre
standing above floor system servicing only the cutter heads. The re-circulation system includes fil
ration and oil temperature control for consistent predictable performance and long life of the cutte
head gear drives.
Max. gear diameter (based on cutter head) 3700 mm
Max. tooth form gashing 25 mod
Tangential path or shift 0 mm
Max. cutter diameter 460 mm
Max. cutter width 130 mm
Spindle RPM 0-125 RPM
Power of main drive 40 KW
(5.2) G&E Standard Internal Gashing Head: $300,000
The cutter is driven by a Fanuc 40 KW spindle motor directly coupled to a double enveloping worm and
worm gear cone drive, cased in a re circulating oil bath. The oil bath recirculation system is a fre
standing above floor system servicing only the cutter heads. The re-circulation system includes fil
ration and oil temperature control for consistent predictable performance and long life of the cutte
head gear drives.
Min. gear internal diameter 965 mm
Max. tooth form 17 mod
Max. face width 360 mm
Max. throat distance 431 mm
Spindle speeds 0 to 125 RPM
Max. cutter diameter x width 400 mm x 90mm
Power of main drive 40 KW
GENERAL TERMS AND CONDITIONS:
Delivery:
* 4 months from the receipt of purchase order and deposit
Transportation:
* Machine is sold FOB RP Machine Statesville NC.
* CIF quotes available upon request
Runoff Criteria:
* To be determined
Installation and Training:
* This price includes the services of a factory service engineer to assist customer in set-up of mac
ine in the US only. International installation will be quoted at additional cost. The customer is re
ponsible for machine foundation, rigging machine in place and supplies all hook ups to power, air, a
d water. The factory service engineer completes installation with customer supplied assistance. The
actory service engineer completes demonstration of the machine run-off, capabilities and operator in
truction for a period of not to exceed 10 working days. Extended service is available at our normal
ervice rates in effect at the time of installation.
Warranty:
* One (1) Year Warranty on Parts and Labor
* Fanuc Controls, motors, and drives are supported with a two (2) year Mfg. part warranty
Validity:
* This quotation is valid for 30 days and subject to availability
Payment:
50own payment with Purchase Order
40%pon successful runoff at RP Machine
10%et 30 days from Receipt of Machine
For information on a specific piece of equipment, please contact the selling dealer directly.
UED-ed is published by
Used Equipment Directory
400 Morris Ave Ste 268, Denville NJ 07834
Robert Scofield, Publisher. Email: bobs@buyused.com,
Tel: 973-400-1790 Fax: 973-625-8933
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