National Machinery Exchange
158 Paris St Fl 2
Newark
NJ
07105-3833
Tel: 973-344-6100
Fax: 973-589-0944
sales@nationalmachy.com
www.nationalmachy.com
COMPLETE ALUMINUM EXTRUSION PLANT
[108607]
Extrusion Equipment: (most installed new in 1985/6 and extensively updated and
modernized over time)
PLANT OUTPUT:
5,300 net Lbs/hr avg. production. 87% Utilization, 84% Yield
DIE OVENS:
Mechatherm Rotary Die Oven (electric), Operating Temp - 850 D.F., 14 separate
locations. Large enough for Press container heating.
Gerref, Drawer Type Die Oven (electric), Purchased in 1999. Operating Temp 650
d.F, max 1000 d.f. Each drawers holds 5-6 7X16" dies
Granco Clark, Chest type Die Oven (electric), Operating Temp - 500 D.F.,
internal dimensions 74"X36"X24". Holds 18 9"X16" bolsters
Speedway, Monorail crane die handling system, 2 ton, fully powered drive and
raise/lower from Die ovens to press
DIE SHOP:
Industrial Pre-Treatment Operation, Rinse caustic, storage tanks, acid tank
oil skimming, pretreatment/neutralization tanks and 4200 gallon waste storage
tank.
ACCO Lauden, Water treatment room bridge crane, 1 ton
ACCO Lauden, Caustic room bridge crane, 1/2 ton
Die storage area jib crane, 1/4 ton
Yale, Bolster jib crane, 1/2 ton, manual operation
Bridgeport, Milling Machine in Extrusion Die Shop (incl. jib crane),
Bridgeport milling with 112 ton crane
Extrudehone, Die Polishing System
Clenco Industrial, Bead blast with side die carriage entry
LOG SYSTEM:
Elhaus, Automated Log rack with Billet Loading Table6 levels - up to 25'
long logs
Elhaus, Elhaus (Belco heat recovery zone) gas-fired Log Furnace12,000 lbs/hr
CO 950 d.F 66' long (8 control zones) heating section (bi-directional chain-
feed), extensively updated throughout (burners, gas controls, electrical
controls...)
Elhaus, Log Shear (w/phosphate ester hydraulic system), currently 8" dia up to
37" long (power for 9" but tooled priv. For 7", now running on 8" dia.)
simplified & improved side clamping
Industrial Crane, Log end scrap jib crane, 1/2 ton
Werner, Sheared Billet Cross Conveyor, Chain driven
Granco, Billet Solutionizing/Taper Quench, extensive redesign by Werner
Elhaus, Billet Transveyor, Incorporates Boron Nitride Billet Lube and
Williamson noncontact infrared sensor
EXTRUSION PRESS:
Sutton, Mark IV 2750 US Ton Extrusion Press, 8" dia x 36" billets,105 IPM Ram
Speed,6 main 200 HP Pumps,17.5 sec.Dead Cycle, 9 sec.Unistation Die change,
Billet measuring device, Butt shear w/ knocker & lube, Boron wax
candle fixed dummy block lube.
Service bridge crane, 2 ton
2nd floor extrusion press hydraulic bridge crane, 1 ton
Optalex, Extrusion temperature measurement/Optimization
HANDLING SYSTEM:
Elhaus, Above table air quench49 Fans
Elhaus, Water Quench15' long, 4 zones, 7 control lines/zone
Elhaus, Double Puller Systemextensive redesign by Werner, radio frequency
control signals, electric cylinder actuation, Allen Bradley drive..
Elhaus, Minislat - Kevlar rollers, 45'
Elhaus, Minislat Saw, Repowered lectric by Werner
Elhaus, Runout table (fixed carbon slats), 166'
Elhaus, Rectalinear liftoffs/cooling table (carbon beams), 10 extrusion batch
positions
Elhaus, Under cooling table fans, 115 units
Truninger, Automatic Stretcher, 45 tons, auto stretch and discharge with
45 tons, auto stretch and discharge with safety light curtains on headstock
and tail stock
Elhaus, Batching Table - rectalinear beams, 2 storage/batch positions +
transfer to saw infeed
Elhaus, Finish Saw Infeed, Driven Rollers with alignment 'bash plate" (Werner
design)
Granco Clark, Under table Finish Saw, Fully automated, 52" wide
Elhaus, Saw Guage, 4 -> 25' long, can handle multiple lengths
Elhaus, Saw transfer belt style, 4 ->25' long, can handle multiple lengths
up to approx 45'.
Elhaus, Powered Tilt-scrap conveyor at finish saw exit
ACCO Lauden, Aging rack return bridge crane, 4 ton
Elhaus, Roller Carpet Stacker. Not currently in use, Not currently operational
AGING SYSTEM
Up Conveyor and Down Conveyor, Vertical reciprocating conveyors with powered
roller beds and automatic & manual controls. Moves aging racks (5000# each)
between 1st & 2nd floor
Granco Clark, Aging conveyors into and out of aging ovens, Powered conveyors
with automatic & manual controls
Granco Clark, Two Aging rack stacking stations w/ lift/transfer cart, 3 racks
high
Granco Clark, Two side flow, center return Aging/annealing Ovens, Typically
used for 350-365 d.F, but capable of 800 d.F annealing. Each oven can hold 12
racks up to 5000 lbs each per rack (2 long x 2wide x 3high)
Granco Clark, Two Aging rack destacking stations w/ lift/transfer cart, 3
racks high Offset so material 25-45' long can be moved upstairs & aged
(<=25' is fully automatic, >25' requires manual intervention)
Granco Clark, Aging Racks, 75 artificial aging racks - 300"X52"X30"
ACCO Lauden, Dual bridge crane sys. in 70' Inspect/Pack Bay, 3 ton
Gorbel, Inspect/Pack rail pierce jib crane, 1/2 ton
Under-floor scrap conveyor belt to baler
Personnel/Maintenance elevator to 2nd floor Aging and
extrusion parts & hydraulics area, Rated capacity of 6,000 lbs at rest and
4,000 lbs transported
Granutech Systems, Mac 1850 Scrap Baling System, Fully automated inline baler
Baumann, Bauman Side Loader, 12,000 lb capacity withall direction movement
Surface plates, 2 surface plates - 192mX31"X18" and 92"X32"X12"
Floor Weight Scales3 floor weight scales with digital readouts - 5'X7',
10'X4',and 5'X5'
Integrated computer controls for log furnace, extr. PLC5 and ControlLogic
controlled equipment, Radio Frequency controlled Pullers, Intellution-based
SCADA system, PID temperature controlled ovens
UED-ed is published by
Used Equipment Directory
45 Eisenhower Dr 5th Fl, Paramus NJ 07652
Robert Scofield, Publisher. Email: bobs@buyused.com,
Tel: 201-845-2452 Fax: 201-845-2496
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